Cookie Img
Home » Products » Soyabean Flaker Machine » Hydraulic Soybean Flaking Machine

Hydraulic Soybean Flaking Machine

Hydraulic Soybean Flaking Machine
Hydraulic Soybean Flaking Machine
Product Code : HSFM 04
Brand Name : HEAVY MACHINES
Product Description

We are engaged in offering our clients a high quality range of Hydraulic Soybean Flaking Machine. Precisely designed and manufactured under the guidance of skilled professionals at par with international quality standards, this machine is used in food industry for flaking of soybean. Further, this machine is rigorously tested on several quality parameters to ensure its superior performance and trouble free functioning. We offer this Hydraulic Soybean Flaking Machine in varied capacities at the most reasonable price to the clients.

Features:

  • High performance

  • Energy efficient

  • Sturdy construction

  • Longer service life

Hydraulic Soybean Flaking Machine (for solvent extraction Plant )

The Flaker Machine is designed in such a way to minimize vibration in steel  structure with adequate large inspection doors on front and rear sides.

The inside cooling of rolls and steam vapour is carrier out by motorized exhaust fan fitted on top of hopper. The temperature of cooked and cracked oil seed inside feed hopper is recorded by Digital Thermometer visible from operation floor. The roll bearing housing is C. I. Split type for easy bearing replacement and maintenance. The roll C. I. V pulley balanced  are also in two piece design for easy removal and to avoid breakage by Hammering. All operations like feed control damper, magnet inspection are installed at easy level with hand levers. Our machine is "OPERATOR FRIENDLY".

The Flaker Machine base frame is detachable and vibration free and does not require vibration pad. Material feed hopper is controlled through seamless pipe grooved roll driven by geared motor and fine feed control lever. A permanent magnet is fitted with swing open lever to trap iron pieces from feed roll discharge material. This will protect C. I. Chilled roll surface damage. A guide plate with external lever is fitted under falling material to regulate feed in the centre of two C. I. Chilled roll to avoid seed jumping and bypass.

The machine is equipped with two spring loaded UHMPE (Engg. Plastic) scrapper to keep roll surface clear and also same material used for side sealing with multi-direction adjustment system. Two spring loaded "grindo-block" is fitted on each roll to grind edges in operation to avoid any edge-breaking. The most advanced with latest state of Art. Hydro-Mechanical   System is fitted on moving roll to apply pressure from 10 kg to 70 kg/cm2 as per flakes thickness required.

Our roll design is special with adaptor sleeve fitted with inside key way to avoid slip and secure bearing position tight enough. Rolls can be removed either side very easily and also can be assembled even by semi skilled workers.

These are extremely special features developed with long practice experience. Our machine will give high production and long life trouble free services to your entire satisfaction. Any where in India, you will find our Flaker Machine working.

There are two models of different capacity for this Flaker machine.

Model Name

Production Capacity

Motor HP

Roll Size

SOYA FLAKER 600

200 TPD (on soya seed)

60 HP - (2 nos)

600 mm dia X 1300 mm Length

SOYA FLAKER 500

150 TPD (on soya seed)

40 HP - (2 nos)

500 mm dia X 1300 mm Length

Detailed Description of Machine Parts

Body is fabricated from Heavy M.S. plate, precisely all surfaces are machined and made stress free. It consists of Feed hopper with grooved roll, permanent magnet housing with 

external lever, split bearing housing, roll sealing system and accurate hydraulic cum mechanical pressure assembly on moving roll and many other controls.

    1 set

Cast iron two piece bearing housing with sliding groove and lubrication nipples.

    4 sets

Cast iron two piece 'V' pulley 800 mm diameter X 5 groove 'C' section and dynamically balanced.

    2 nos.

Hydraulic two cylinders of 6" bore size with build in spring with high pressure hose pipe filling, control valve and pressure gauge 0 to 150 kg/cm2 working pressure.

    1 set

Hydraulic hand pump with non return and check valve with oil receiver to apply pressure on cylinders from 0 kg to 75 kg/cm2.

    1 set


Mechanical screw jack of 50 MT capacity to apply pressure on rolls from 5 kg to 100 kg/cm2 in case of any problem in hydraulic system. Both systems are interchangeable instantly  without loss of production.

    2 sets

Three row Bellevelle washer assembly with moving arm to drive roll in order to provide full safety in case of any foreign matter passes on rolls. Bellevelle washers also absorb shock    generated due to vibration on rolls.

    2 sets

Feed roll assembly comprising of seamless hydraulic pipe grooved and fitted on UCF Japan sealed bearing housing. A rotating damper with control lever is provided to adjust feed on  roll.

    1 set


Motorized exhaust fan is fitted above moving rolls to remove steam vapors. Fines and cooling of roll is also maintained.

    1 set

Spring loaded  "GRINDO BLOCK" is fitted on all four edges of C.I. Rolls to grind edges in running condition in order to avoid edge breaking.

    4 sets


Full board permanent magnet (100 X 1200 mm size) with aluminum housing and swing open lever assembly is fitted under roll discharge material to trap iron pieces to protect C.I.  Chilled roll surface from severe damage.

    1 set


Multi-direction roll side sealing assembly with UHMW Engineering plastic to seal rolls from side bypass of feeding material and to avoid edge surface grooving.

    2 sets


Adjustable UHMW engineering Plastic, Doctor's blade assembly to scrape and clear roll surface on its length.

    2 sets

Feed guide assembly plate under dropping material after magnet to control feed between two roll center to avoid seed jumping and passing out unflaked.

    1 set

Entire Machine parts and body id painted with  "Ducolax" primer and two coat of specified enamel paint to protect from corrosion and weather effects.


Electronic level sensor with Audio- Visual display for feed hopper to avoid roll to roll striking in case of no material- empty running and warning signal for operator to adjust feed.


Automatic Electromagnetic device to cut off feed in case of power failure to avoid material blocking on rolls.


Geared motor of standard make (1 HP and 40 RPM) to drive feed roll.


Mini control panel for above item duly internal single phase wiring indicating lamp and push button, hooter ,etc.


C.I. Solid V pulley 8" OD X C section X 5 groove to fit on Electric motors

2 nos.



HEAVY MACHINE

Contact Us

( *represents compulsory fields )

Tips on getting accurate quotes. Please include product name, order quantity, usage, special requests if any in your inquiry.



  • HEAVY MACHINE
    Specialised Manufacturers of Flaker Machine
  • 196-B & 197-B, Industrial Area, Dewas Road, Near Parshwanath City, Ujjain - 456010, Madhya Pradesh, India
  • Mr. Jogendra Pal Sood (Proprietor)
  • Mr. Rohit Sood
  • Send Inquiry
  • Send Inquiry Send SMS
HEAVY MACHINES All Rights Reserved.