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Soybean Flaking Machine
Product Code : SOYA-Flaker
Brand Name : HEAVY MACHINES
Product Description
With an increased proportion of technology, we are offering a high quality assortment of Soybean Flaking Machine. Designed by our experts using superior quality components and advanced technology, this machine is used for flaking of soybean in various food processing industries. Manufactured by following advanced engineering concept as per the international standards, this machine is tested on various quality parameters. We offer this Soybean Flaking Machine in different specifications at the most economical price to the clients.
Features:
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Sturdy construction
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Easy installation
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Superior performance
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Less maintenance
Soybean Flaking Machine
The Flaker Machine is designed in such a way in order to minimize vibration in steel structure with adequate large inspection doors on front and rear sides.
The inside cooling of rolls and steam vapour is carrier out by motorized exhaust fan fitted on top of hopper. The temperature of cooked and cracked oil seed inside feed hopper is recorded by Digital Thermometer visible from operation floor. The roll bearing housing is C. I. Split type for easy bearing replacement and maintenance. The roll C. I. V pulley balanced are also in two piece design for easy removal and to avoid breakage by Hammering. All operations like feed control damper, magnet inspection are installed at easy level with hand levers. Our machine is "OPERATOR FRIENDLY".
The Flaker Machine base frame is detachable and vibration free and does not require vibration pad. Material feed hopper is controlled through seamless pipe grooved roll driven by geared motor and fine feed control lever. A permanent magnet is fitted with swing open lever to trap iron pieces from feed roll discharge material. This will protect C. I. Chilled roll surface damage. A guide plate with external lever is fitted under falling material to regulate feed in the centre of two C. I. Chilled roll to avoid seed jumping and bypass.
The machine is equipped with two spring loaded UHMPE (Engg. Plastic) scrapper to keep roll surface clear and also same material used for side sealing with multi-direction adjustment system. Two spring loaded "grindo-block" is fitted on each roll to grind edges in operation to avoid any edge-breaking. The most advanced with latest state of Art. Hydro-Mechanical System is fitted on moving roll to apply pressure from 10 kg to 70 kg/cm2 as per flakes thickness required.
Our roll design is special with adaptor sleeve fitted with inside key way to avoid slip and secure bearing position tight enough. Rolls can be removed either side very easily and also can be assembled even by semi skilled workers.
These are extremely special features developed with long practice experience. Our machine will give high production and long life trouble free services to your entire satisfaction. Any where in India, you will find our Flaker Machine working.
There are two models of different capacity for this Flaker machine.
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Model Name |
Production Capacity |
Motor HP |
Roll Size |
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SOYA FLAKER 600 |
200 TPD (on soya seed) |
60 HP - (2 nos) |
600 mm dia X 1300 mm Length |
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SOYA FLAKER 500 |
150 TPD (on soya seed) |
40 HP - (2 nos) |
500 mm dia X 1300 mm Length |
Detailed Description of Machine Parts
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Body is fabricated from Heavy M.S. plate, precisely all surfaces are machined and made stress free. It consists of Feed hopper with grooved roll, permanent magnet housing with external lever, split bearing housing, roll sealing system and accurate hydraulic cum mechanical pressure assembly on moving roll and many other controls. |
1 set |
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Cast iron two piece bearing housing with sliding groove and lubrication nipples. |
4 sets |
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Cast iron two piece 'V' pulley 800 mm diameter X 5 groove 'C' section and dynamically balanced. |
2 nos. |
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Hydraulic two cylinders of 6" bore size with build in spring with high pressure hose pipe filling, control valve and pressure gauge 0 to 150 kg/cm2 working pressure. |
1 set |
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Hydraulic hand pump with non return and check valve with oil receiver to apply pressure on cylinders from 0 kg to 75 kg/cm2. |
1 set |
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Mechanical screw jack of 50 MT capacity to apply pressure on rolls from 5 kg to 100 kg/cm2 in case of any problem in hydraulic system. Both systems are interchangeable instantly without loss of production.
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2 sets |
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Three row Bellevelle washer assembly with moving arm to drive roll in order to provide full safety in case of any foreign matter passes on rolls. Bellevelle washers also absorb shock generated due to vibration on rolls. |
2 sets |
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Feed roll assembly comprising of seamless hydraulic pipe grooved and fitted on UCF Japan sealed bearing housing. A rotating damper with control lever is provided to adjust feed on roll. |
1 set |
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Motorized exhaust fan is fitted above moving rolls to remove steam vapors. Fines and cooling of roll is also maintained. |
1 set |
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Spring loaded "GRINDO BLOCK" is fitted on all four edges of C.I. Rolls to grind edges in running condition in order to avoid edge breaking. |
4 sets |
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Full board permanent magnet (100 X 1200 mm size) with aluminum housing and swing open lever assembly is fitted under roll discharge material to trap iron pieces to protect C.I. Chilled roll surface from severe damage. |
1 set |
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Multi-direction roll side sealing assembly with UHMW Engineering plastic to seal rolls from side bypass of feeding material and to avoid edge surface grooving. |
2 sets |
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Adjustable UHMW engineering Plastic, Doctor's blade assembly to scrape and clear roll surface on its length. |
2 sets |
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Feed guide assembly plate under dropping material after magnet to control feed between two roll center to avoid seed jumping and passing out unflaked. |
1 set |
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Entire Machine parts and body id painted with "Ducolax" primer and two coat of specified enamel paint to protect from corrosion and weather effects. |
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Electronic level sensor with Audio- Visual display for feed hopper to avoid roll to roll striking in case of no material- empty running and warning signal for operator to adjust feed. |
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Automatic Electromagnetic device to cut off feed in case of power failure to avoid material blocking on rolls. |
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Geared motor of standard make (1 HP and 40 RPM) to drive feed roll. |
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Mini control panel for above item duly internal single phase wiring indicating lamp and push button, hooter ,etc. |
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C.I. Solid V pulley 8" OD X C section X 5 groove to fit on Electric motors |
2 nos. |
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- HEAVY MACHINE
Specialised Manufacturers of Flaker Machine "ISO Certified Company" - 197-B, Industrial Area, Dewas Road, Ujjain - 456010, Madhya Pradesh, India
- Mr. Jogendra Pal Sood (Proprietor)
- Mr. Rohit Sood
- Send Inquiry
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