Soybean Flaking Machine

Model Name

Production Capacity

Motor HP

Roll Size

SOYA FLAKER 600

200 TPD (on soya seed)

60 HP - (2 nos)

600 mm dia X 1300 mm Length

SOYA FLAKER 500

150 TPD (on soya seed)

40 HP - (2 nos)

500 mm dia X 1300 mm Length

Body is fabricated from Heavy M.S. plate, precisely all surfaces are machined and made stress free. It consists of Feed hopper with grooved roll, permanent magnet housing with 

external lever, split bearing housing, roll sealing system and accurate hydraulic cum mechanical pressure assembly on moving roll and many other controls.

    1 set

Cast iron two piece bearing housing with sliding groove and lubrication nipples.

    4 sets

Cast iron two piece 'V' pulley 800 mm diameter X 5 groove 'C' section and dynamically balanced.

    2 nos.

Hydraulic two cylinders of 6" bore size with build in spring with high pressure hose pipe filling, control valve and pressure gauge 0 to 150 kg/cm2 working pressure.

    1 set

Hydraulic hand pump with non return and check valve with oil receiver to apply pressure on cylinders from 0 kg to 75 kg/cm2.

    1 set

Mechanical screw jack of 50 MT capacity to apply pressure on rolls from 5 kg to 100 kg/cm2 in case of any problem in hydraulic system. Both systems are interchangeable instantly  without loss of production.

    2 sets

Three row Bellevelle washer assembly with moving arm to drive roll in order to provide full safety in case of any foreign matter passes on rolls. Bellevelle washers also absorb shock    generated due to vibration on rolls.

    2 sets

Feed roll assembly comprising of seamless hydraulic pipe grooved and fitted on UCF Japan sealed bearing housing. A rotating damper with control lever is provided to adjust feed on  roll.

    1 set

Motorized exhaust fan is fitted above moving rolls to remove steam vapors. Fines and cooling of roll is also maintained.

    1 set

Spring loaded  "GRINDO BLOCK" is fitted on all four edges of C.I. Rolls to grind edges in running condition in order to avoid edge breaking.

    4 sets

Full board permanent magnet (100 X 1200 mm size) with aluminum housing and swing open lever assembly is fitted under roll discharge material to trap iron pieces to protect C.I.  Chilled roll surface from severe damage.

    1 set

Multi-direction roll side sealing assembly with UHMW Engineering plastic to seal rolls from side bypass of feeding material and to avoid edge surface grooving.

    2 sets

Adjustable UHMW engineering Plastic, Doctor's blade assembly to scrape and clear roll surface on its length.

    2 sets

Feed guide assembly plate under dropping material after magnet to control feed between two roll center to avoid seed jumping and passing out unflaked.

    1 set

Entire Machine parts and body id painted with  "Ducolax" primer and two coat of specified enamel paint to protect from corrosion and weather effects.

Electronic level sensor with Audio- Visual display for feed hopper to avoid roll to roll striking in case of no material- empty running and warning signal for operator to adjust feed.

Automatic Electromagnetic device to cut off feed in case of power failure to avoid material blocking on rolls.

Geared motor of standard make (1 HP and 40 RPM) to drive feed roll.

Mini control panel for above item duly internal single phase wiring indicating lamp and push button, hooter ,etc.

C.I. Solid V pulley 8" OD X C section X 5 groove to fit on Electric motors

2 nos.